Embroidery Machine Thread Bunching or Bird's Nesting - How to Fix ItUpdated 2 days ago
Embroidery Machine Thread Bunching or Bird's Nesting - How to Fix It
Finding a tangled mess of thread on the underside of your hoop is a classic embroidery frustration. It looks alarming but it's almost always an upper threading issue and usually quick to fix.
Work through these steps in order
Start at step 1 and work your way down - most bird's nesting problems are resolved well before the end.
Re-thread the machine from scratch
Incorrect upper threading is the cause of the vast majority of bird's nesting problems. Even if you've already re-threaded, it's worth doing it again slowly and carefully, referring to your manual rather than going from memory.
- Raise the presser foot before re-threading - this opens the tension discs so the thread seats properly
- Follow your machine's threading path step by step, making sure the thread passes through every guide and tension disc in the correct order
- Missing a single guide is enough to cause repeated bird's nesting
Check the thread is flowing freely from the spool
If the thread is catching or snagging on its way to the machine, it creates uneven tension that can cause bunching underneath the hoop.
- Make sure the thread is unwinding smoothly and isn't catching or getting wrapped around the spool pin
- Check the spool is sitting correctly and that you're using the right spool cap for your thread size
Check upper thread tension
Upper tension that's too loose is one of the most common causes of bird's nesting in embroidery - when the tension is too light, excess thread gets pulled through and dumps underneath the hoop instead of locking into the stitch.
- Increase the upper tension slightly and test on scrap fabric
- Make small adjustments and test after each one rather than making large changes
Check the bobbin
While the upper thread is usually to blame, a poorly inserted or unevenly wound bobbin can also contribute to bunching.
- Remove and re-insert the bobbin, making sure it's going in the correct direction for your machine
- Make sure the thread is pulled through the tension slot properly
- Check the bobbin is wound evenly - if it looks uneven or messy, rewind it before continuing
Hold thread tails at the start of the design
Loose thread tails at the very start of a design are a common trigger for bird's nesting, they get pulled down underneath the hoop on the first few stitches and create an instant tangle.
- Hold the top thread tail for the first few stitches so it can't be pulled through
- Alternatively, trim the thread tail close to the fabric before starting the design
Check the hoop
Fabric that's hooped too loosely can shift during stitching, which disrupts stitch formation and can cause thread to bunch underneath.
- Check the fabric feels taut in the hoop with no give or movement
- Re-hoop if necessary, making sure the fabric is secure but not stretched or distorted
Check your stabiliser
Under-stabilising is a common cause of all sorts of embroidery problems including bird's nesting. If the fabric is moving more than it should, the thread can't form stitches cleanly and bunching is the result.
- Make sure your stabiliser choice is appropriate for your fabric type and the density of the design
- If in doubt, add an extra layer of stabiliser and test on scrap before returning to your project
Test on scrap fabric
Before returning to your project, run a test on scrap fabric of the same type. Check the underside of the hoop after the first few stitches to confirm there's no bunching before you commit to your actual piece.
Quick fix checklist
Run through this before contacting us - it covers the most common causes.
- Machine fully re-threaded with presser foot raised, referring to the manual
- Thread flowing freely from the spool with no snagging
- Correct spool cap in use
- Upper thread tension increased slightly and tested on scrap
- Bobbin inserted correctly and thread through the tension slot
- Bobbin wound evenly
- Thread tails held or trimmed at the start of the design
- Fabric hooped firmly with no give or movement
- Stabiliser appropriate for fabric type and design density
Still having trouble? We're here to help.
If you've worked through all the steps and thread is still bunching underneath your hoop, get in touch and our team will take it from there.